From Insight to ImpactTM

Process Capability Assessment

A proprietary, non-invasive diagnostic that measures operational process maturity — and translates capability gaps directly into quantified EBITDA impact.

What It Is

From opinion to data-driven insight

Consillium's Process Capability Assessment (PCA) is a non-invasive, proprietary diagnostic framework that assesses operational process maturity and translates gaps into measurable EBITDA impact.

It transforms operational conversations from opinion to evidence — directly linking capability maturity to EBITDA and enterprise value.

Framework Structure

  • 8

    Integrated operational capability areas

  • 5

    Level calibrated maturity scale

  • Standardized scoring & cross-company comparability

The Maturity Scale

Five calibrated levels of capability

Each area is scored against standardized criteria, enabling consistent benchmarking within and across companies.

1

Basic

2

Developing

3

Established

4

Advanced

5

Leading

Assessment Areas

Eight integrated operational capabilities

1Lean & Continuous Improvement
2Operations Excellence
3SIOP / S&OP
4Quality Systems
5Maintenance & Asset Reliability
6Leadership & Management Systems
7Procurement & Supplier Management
8Logistics & Distribution
How It Works

Simple to run, rigorous in output

Fast Self-Assessment

10 multiple-choice questions per area, completed in under two minutes — by phone, tablet, or computer. Multiple respondents per company, with no operational disruption.

Scoring & Validation

Aggregated scoring by area, cross-respondent variance analysis, confidence indicators, and peer benchmark comparison.

Decision-Ready Outputs

Company-vs-industry benchmarks, capability scoring, variance and confidence indicators, and EBITDA impact modeling by process area.

Where It Is Most Powerful

Built for the moments that move value

  • 1

    Operational Due Diligence

    Benchmark capability vs peers, identify structural gaps, quantify EBITDA leakage by area, and calibrate realistic upside.

  • 2

    Value Creation Roadmapping

    Rank assessments by financial leverage, sequence initiatives by impact, and model scenarios from conservative to aggressive.

  • 3

    Executive Focus

    Align leadership on execution priorities and monitor impact realization against baseline.

What It Means for a Client

Clarity you can act on

Rapid quantification of process maturity
Clear benchmark position vs peers
Quantified EBITDA opportunity by area
Confidence-weighted financial ranges
Prioritized value creation roadmap
PCA at a Glance

Benchmarked against a growing peer model

56
Companies in the benchmark model
$149M
Median annual revenue of peers
8
Assessment areas
1,484
Questions scored

Spanning six industries: Chemicals & Specialty Materials, CPG, Food & Beverage, Industrial & Discrete Manufacturing, Medical Devices & Products, and Packaging & Converting.

See where your operations really stand

Turn capability gaps into a quantified, prioritized EBITDA roadmap — from Insight to Impact.

Request a PCA →